Manufacturing Execution System & Material Traceability
Transform your business with VisionMES
Manufacturing Execution Systems (MES) provide end-to-end control over production operations. VisionMES guides operatives through processes, manages the recording of inputs and outputs, provides instant material traceability, records data from machines, includes full QC and QA functionality, and links via standard APIs to existing systems. VisionMES has a proven track record of transforming the capabilities of manufacturers in some of the most complex process manufacturing environments.
VISIONMES FEATURES
Built for Complex Manufacturing
VisionMES is capable of managing and recording even the most complex multi-level production recipes, formulations, and BoMs with detailed yield, allowable substitutions, and by-product control throughout.
Easy to Set Up & Manage
Quick and easy to build new production processes or copy and edit existing ones. Drag and drop control points from one process to another and push revisions to all relevant processes with full version control.
Intelligent Mapping
By mapping each product recipe or formulae to the appropriate digitised production process, and importing the production plan, works orders are directly generated with material inputs automatically scaled according to the production volume requirements.
Smart, Integrated Control
A set of standard APIs allow integration with existing systems, eg: existing items and recipes can be imported, POs raised on ERP can automatically create Intake orders in VisionMES and finished product recorded using VisionMES can be made available to ERP for stock and invoice purposes.
Support Operatives
Operator instructions, product images, relevant product and procedural documents can all be made available within each task as it is completed, and each process can be setup to ensure that results are always collected in exactly the right order.
Automation
Take readings and results from hundreds of potential machines, devices and sensors using built in communications using OPC (IIoT) connectivity, or bespoke communications using Modbus, Ascii and other protocols.
VISIONQMS SOFTWARE
Material Traceability
Material traceability is recorded every time batches of raw materials or intermediate products are consumed and products are manufactured. The system always ensures the correct item and quantity is used from the correct stock locations, whilst automatically policing batch life and the volumes required, according to the production schedule. Traceability reports become immediately visible, as do mass balances for all material batches
Recipe Development
Our Recipe Development solution streamlines the creation of Development and Production Recipes. It allows for the swift incorporation of both existing live ingredients and those under trial. Additionally, it facilitates the import of nutritional data and provides a comprehensive aggregation of all technical information
THE BENEFITS
Full and instant batch or lot traceability
Improved quality and customer satisfaction
Improved stock management
Improved production accuracy
Full audit compliance 100% of the time
Fast and accurate mass balances
Improved efficiency
Reduced waste and giveaway
Real-time visibility of your manufacturing operation
Enables continuous improvement
HARNESS THE POWER OF DATA
Flexible Configuration
Customisable out-the-box solution can be used to manage your full end-to-end manufacturing process with links to existing systems via standard APIs
Automation
Automate the management of manufacturing processes including the creation of works orders directly from the production plan, and manage data to and from machines
Reporting
Dynamic, real-time reporting provides instant visibility allowing you to make data-driven decisions and have complete control of your manufacturing operation
WHAT OUR CUSTOMERS SAY
What is Manufacturing Execution?
Manufacturing Execution describes the production of products from a combination of raw materials or ingredients, intermediate materials, or composite ingredients. It’s commonly used to manufacture products like food and beverages, chemicals, pharmaceuticals, nutraceuticals, cosmetics and personal care products. The manufacturing process is governed by a strict recipe or formula, which specifies what should be included and how it’s combined.
Effective process manufacturing is underpinned by strict adherence to specification. All materials and ingredients used must also be properly controlled and recorded, providing full traceability. VisionQMS provides manufacturers with complete control over their manufacturing environments, ensuring products are always made to specification, as well as providing instant batch or lot traceability in even the most complex manufacturing environments.